Foundry Engineer

Global Foundry Engineer
*Direct Hire Opening – with Excellent Benefits!
**Relocation Package Offered

Location: Bethlehem, PA

Overview:
This role is responsible for the design, development, and maintenance of foundry tooling, supporting global manufacturing operations. The Global Foundry Engineer ensures optimal production efficiency, casting quality, and cost-effectiveness through technical expertise and collaboration with cross-functional teams.

Key Responsibilities:

  • Adhere to all safety protocols; promote a safety-first culture.

  • Design and build new foundry tooling using blueprints and/or CAD models.

  • Maintain and modify existing tooling to enhance efficiency, accuracy, and reduce waste.

  • Provide quotations for new casting projects, including cycle times and tooling costs.

  • Coordinate global pattern movement to align with production demands.

  • Support new product launches, engineering changes, and cost-reduction initiatives.

  • Maintain comprehensive tooling records (status, maintenance, condition, etc.).

  • Utilize Lean, Six Sigma, and other continuous improvement tools.

  • Participate in training programs and facilitate learning for peers.

Qualifications:

  • Bachelor’s degree in Engineering preferred, or equivalent experience.

  • 5+ years of pattern building experience preferred.

  • Strong knowledge of gating and risering for ductile iron in various molding environments.

  • Familiarity with melt processes, green sand, no-bake molding, and coremaking.

  • Proficiency in CAD software (SolidWorks), MS Word, and Excel. Experience with ProCast is a plus.

  • Flexibility with shifts and assignments; willingness to travel.

  • Excellent communication skills and the ability to collaborate effectively in team settings.

  • Highly organized, detail-oriented, and self-driven.

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